Materials & Techniques · LaserBase · Diode Laser · Material Science II

Material Science II — Paints

Engraving painted surfaces — layering, testing method, multi-color technique

What is this technique?

This isn't the TiO2 method, it isn't glass, and it isn't a laminated surface. This is removing layers applied with acrylic or spray paint using the laser — it can be used on any paintable base material (wood, MDF, canvas, metal).

Paint thickness should ideally be 0.015–0.03 mm per layer. With a thicker layer than this, the laser has a harder time stopping cleanly at the boundary of the layer underneath.

Image processing: for painted materials, use dither only — grayscale mode isn't suitable, since we can only create black and white areas.

Basic layering — black-and-white technique

The basic combination: white base + black closing layer. The laser removes the black layer, revealing the white underneath.

3
Black (closing layer)
1× layer · this is what the laser burns
2
White (base)
2× layer · full drying between each layer
1
Base material
wood, MDF, canvas, metal...

Important: this is white engraving — the image needs to be switched to negative in the software, since you're burning away the white, not the black. The engraved area will be white on the dark background.

Test ranges

The goal is to find the power–speed combination where the closing (black) layer is already gone, but the layer underneath (white) is still intact. Test method: a 10×10 material test grid in LightBurn, with speed and power on the axes.

When testing, it's worth also including a third, contrasting base color (e.g. dark blue), so you can easily see when you've reached the base material.

ModuleSpeed rangePower range
2.5W800–2,400 mm/min5–30%
22W2,400–7,200 mm/min2.5–20%

Multi-color masking

Beyond the base layer, further colors can be sprayed — partially or completely — onto the base material. This way the laser reaches the differently colored layers at different depths.

Two approaches:

1. Spot-sprayed masking: the colored layers go onto the areas matching the image's original colors, then a single uniform black closing layer seals it. The laser works at a single power, but a different color appears underneath depending on location.

2. Layer-by-layer removal: the image is vectorized, and each shape is engraved at a different power. Higher power removes down to a deeper layer. For this you need to find the power that already removes two layers.

Order matters: always work top to bottom (from the topmost layer toward the base). The closing layer should be last and the most uniform.

Proven settings — examples

The 318 DPI / 0.08 mm examples only fit on a 100+ step/mm system — on an 80 step/mm machine (GT2 20T) they cause banding. See: Mechanics I guide.

Black-and-white / 22W / layered

Layering: 2× white + 1× black

Settings: 4,800 / 10% / 0

DPI: 254 / 0.10 mm

Size: 25×38 cm, 1 pass

Black-and-white / 2.5W / layered

Layering: 2× white + 1× black

Settings: 1,200 / 20% / 0

DPI: 318 / 0.08 mm · Jarvis

Size: 8×12 cm, 1 pass

Metallic layers / 2.5W

Layering: 2× white + metallic orange (lower half) + metallic blue (upper) + 1× metallic black

Settings: 1,200 / 30% / 0

DPI: 318 / 0.08 mm · Jarvis

A metallic closing layer needs roughly 10% more power
Canvas / 22W / multi-color

Layering: 2× white + 4 spot-sprayed colors + 1× matte black

Settings: 4,800 / 10% / 0

DPI: 254 / 0.10 mm

Size: 38×38 cm, 1 pass

Post-treatment

Post-treatment is simple, but important:

  1. Wipe the engraved surface with a dry paper towel (removing burn residue).
  2. Then wipe it again with a damp cloth (not wetted paper — an actual cloth).
  3. Spray it with clear matte acrylic lacquer, or silicone spray — this protects the paint layer.

It's also worth sealing the back of plywood with lacquer — it warps less.